Les Bois Milling creates Boise’s first large-scale urban sawmill to recycle trees into quality, kiln-dried slabs for wood furniture 

Contact: Zane Everman, Owner, Les Bois Milling, 208-801-3620; lesboismilling@gmail.com
Media contact: Steve Stuebner, 208-484-0295; steve.stuebner@gmail.com

Les Bois Milling creates Boise’s first large-scale urban sawmill to recycle trees into quality, kiln-dried slabs for wood furniture

BOISE – (Nov. 20, 2024) – Les Bois Milling, the city’s first large-scale urban sawmill facility, is converting recycled trees from our urban forest into quality, kiln-dried wooden slabs ready to be turned into hand-crafted furniture – things like dinner tables, conference tables and bar tops that have a strong, local backstory.

Previously, many trees in Boise were cut down, chipped up and sent to the Ada County landfill. End of story.

Les Bois Milling, owned by Zane Everman, opened for business earlier this year. He has been getting the wood-cutting, drying and flattening processes wired at his warehouse while building up his inventory and customer base. Tom Charters, one of the community’s top wood-workers, owner of Urban Forestry Products, is a big fan.

Charters has his own wood shop, but with his passive solar-drying system, it took three years to dry 3-inch-thick wooden slabs. Les Bois Milling’s large kiln can dry 4,000 board feet of wooden slabs in 2-3 months. Les Bois Milling also has a big, 67-inch Woodmizer WM 1000 saw for cutting big slabs up to 20 feet long and a Woodmizer MB 200 large leveling machine that ensures each wooden slab is absolutely flat after drying, ready for wood-working.

“It’s a huge time-saver,” says Charters, who builds custom furniture for Boise businesses and residential clients. “It’s increasing my production big-time. I’m really excited to support Zane, and I’m sure other wood-workers will as well. This is a one-stop shop that has the potential to really increase the production of locally hand-crafted, high-quality wood furniture for businesses or the home in our valley.”

 “I love the idea of recycling unwanted trees into a quality product and giving them a second life,” Everman adds. “It’s a win-win-win situation.”

Live-edge wood slabs that local wood-workers are seeking include: black walnut, oak, elm, silver maple, Russian olive, locust, poplar and cottonwoods. Tall wooden slabs from all of those tree species are now available for sale at Les Bois Milling. 

Quality Slabs

Everman’s urban sawmill facility has been a “critical missing link” that’s been needed to grow the capacity of handling recycled trees destined for the landfill, said Lance Davisson, executive director of the Treasure Valley Canopy Network(Network / TVCN). Two years ago, working together with Tom Charters, The Network was able to help recycle six trees to be made into furniture. This year, more than 50 trees have been salvaged through this partnership with Zane and Tom. “Now we can process every tree made available to us to be recycled into a usable product,” Davisson said. “Together with cities, tree care companies and other urban wood processing partners, we are scaling up to become a regional leader in what is becoming a national movement.”

Everman is a local wood craftsman, too. He makes custom conference tables, dining tables, kitchen islands and bars for a variety of clients. He seeks to become a central hub for the Treasure Valley wood-worker community, while also building new relationships with local tree services to source unwanted trees destined for the chipper and the landfill.

The project has strong environmental benefits in reducing the waste stream to the Ada County Landfill and retaining the carbon-storage of urban wood products.

Katie Sedacca, a Boise homeowner and volunteer with the Treasure Valley Canopy Network, had to remove two silver maple trees on her property to accommodate a home-addition project. She reached out to Davisson to learn how she could save her silver maples to be made into furniture. Davisson called Charters, and he came over to Sedacca’s house to assist with the tree-removal. One of the silver maples was rotten and unusable, but the other one was in good shape. Boise Tree – SavATree cut the silver maple into large, usable pieces and Charters worked with Arbor Safe Tree Service to come lift the large chunks of the silver maple onto a flatbed trailer with their crane. Charters then transported the wood to Les Bois Milling.

He’s going to make a new dining room table for Sedacca and her family.

“I was pretty upset about having to take down those two trees,” Sedacca said. “So for our new addition, I wanted it to be really authentic and original. We’ll have a pretty neat story to tell about our dining room table. I think it’s going to be the coolest thing!”

“Every tree that’s recycled at Les Bois has a backstory,” Everman says. “Each story will be captured in an inventory control App called AncesTREE. This will allow our customers to know everything about the wood they purchase.” 

Pat Rainey, owner of Alpine Tree Service in Boise, said it makes sense for tree services to network with Everman to recycle valuable trees – especially hardwood trees – from getting chipped up as waste or turned into firewood. Saving those trees can save money and labor, too.

“It’s nice to see the wood being reclaimed for a good purpose,” Rainey says. “When we heard about Zane’s business, we were happy to help out – we have trucks for carrying the wood and cranes for loading and unloading the wood at Les Bois Milling. It works out well for both of us. We encourage other tree services to network with Zane and contribute to this worthwhile effort.”

Les Bois Milling’s services are a vital improvement that will grow Treasure Valley Canopy Network’s efforts to recycle large urban trees that need to be removed, Davisson said.  

“What we’re building here in the Treasure Valley is a network of partnerships (businesses, cities, nonprofits, etc.) that can help scale-up the recycling of local urban trees and make high-quality wood products from them,” Davisson said. “I agree with Zane that it’s a win-win-win situation to be working on growing this network so we can all benefit from the sustainable use of our urban forest products – all while also creating more potential work and supply for local wood-workers. So this is ultimately also improving our economy.”

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Sourcing Quality Black Walnut Slabs: What You Need to Know

black walnut

When it comes to woodworking projects that stand out, few materials match the beauty and strength of a black walnut slab. With deep, rich tones and unique grain patterns, black walnut is a top pick for anyone looking to add character to their work.

Sourcing the right slab can make all the difference whether you’re crafting custom furniture, designing a one-of-a-kind tabletop, or creating decorative art pieces. Here’s how to find the perfect black walnut slab for your next project.

Understanding Black Walnut Wood

Black walnut (Juglans nigra) is indigenous to North America and valued for its strength and rich beauty. This hardwood ranges from light brown to deep chocolate, often featuring darker streaks. Its natural luster and fine grain make it an ideal choice for various projects.

When choosing walnut slabs, pay attention to the wood’s natural characteristics:

  • Knots
  • Grain patterns
  • Color variations

These features add a unique charm to each piece, enhancing the final product.

Tips for Sourcing Quality Black Walnut Slabs

Finding quality black walnut slabs is important for your woodworking projects. Consider the following key wood slab sourcing tips.

Research Reputable Suppliers

Look for reliable black walnut slab suppliers with sustainability certifications, such as FSC. Ensure the supplier has a clear return or exchange policy if the slab doesn’t meet your expectations upon delivery.

Inspect the Slabs In-Person

Visit suppliers to see the black walnut slabs in person whenever you can. Look for slabs without major cracks or warps. Pay attention to the grain pattern, color, and thickness to ensure they match your project needs.

In-person visits also provide a chance to ask about sourcing and drying methods.

Consider Kiln-Dried Slabs

Kiln-dried slabs typically have less moisture, which helps prevent warping and cracking. These slabs are often more stable and ready for use. Confirm kiln drying with the supplier to ensure you’re getting a quality product.

Evaluate Pricing

Prices for black walnut slabs can vary, so comparing costs is a good idea. Be careful of prices that seem too low, as quality slabs often cost more because they are popular and harder to find.

Focus on the wood’s value, not just its price. Paying slightly more at the start can save you time and give you better results in your project.

Choosing Walnut Slabs for Your Project

Choosing the right slabs can make all the difference in your project’s outcome. Here are some key factors to consider.

Assess Your Project Needs

Before buying black walnut slabs, think about what you need for your project. Consider the size, style, and how you plan to use the wood. For example, you might need a thick slab for a strong table, while a thinner one might work for a decorative item.

Look for Unique Features

Each slab has its own unique look, perfect for custom projects. Some may have interesting grain patterns or colors that can make your design unique. Take time to explore different options and find slabs with features that match your vision and will make your project stand out.

Verify the Source of the Wood

The quality of black walnut wood typically depends on where it comes from. Choosing wood from sustainable sources means it was harvested responsibly, which is better for the environment.

Ask suppliers about their sourcing methods and if they follow sustainable practices. Knowing the source can reassure you about your project’s quality.

Quality Wood Slab Vendors to Consider

When sourcing black walnut slabs, consider using well-regarded vendors. Here are a few options to look at.

Local Lumber Yards

Many local lumberyards specialize in hardwoods, including black walnut. Building relationships with these suppliers can provide access to quality slabs and personalized service.

Specialty Wood Suppliers

Companies focusing exclusively on hardwoods may have a wider selection of black walnut slabs. They are more likely to understand woodworkers’ needs and provide high-quality products.

Online Marketplaces

Websites and Facebook marketplace can be excellent places to find black walnut slabs. Take the time to read customer feedback and product details to confirm the quality. Ask suppliers for detailed photos or samples of slabs to inspect the grain pattern, color, and overall quality.

Woodworking with Walnut

Black walnut offers a beautiful and durable material for various projects. Its rich color and grain make it a favorite among craftsmen, and it’s ideal for high-quality products. Some examples are:

  • Furniture
  • Cutting boards and kitchenware
  • Musical instruments
  • Decorative items or sculptures
  • Guns stocks and knife handles
  • Flooring

Tools and Techniques

Due to its density, black walnut woodworking needs specific tools and techniques to get the best results. Use sharp blades and bits to prevent tear-out, and consider working with slower feed rates to minimize splintering. When sanding, start with coarser grits and gradually move to finer ones for a smooth finish.

Finishing Your Walnut Project

Applying the right finish to your black walnut project can enhance its natural beauty and protect the wood. Oil finishes penetrate the wood, bringing out its luster while providing a protective layer. Polyurethane is another option that offers durability, especially for furniture pieces.

Whichever finish you choose, ensure it is compatible with the wood to achieve the desired look.

Maintenance and Care

Proper maintenance is needed to keep your black walnut project looking great. Avoid exposing the wood to:

  • Excessive moisture
  • Heat
  • Direct sunlight

To maintain the finish, regularly clean the surface and use wood-specific cleaners. Periodic reapplication of oil finishes can also help rejuvenate the wood and preserve its rich color.

The Value of Investing in a Black Walnut Slab

Finding a quality black walnut slab requires some research. Focus on the wood’s features, choose trustworthy suppliers, and consider your project requirements. Your black walnut piece will stay beautiful and last for years with the right care.

At Les Bois Milling, we collaborate with community forestry programs and tree care experts to keep trees out of landfills. Our app, AncesTREE, provides essential details about each black walnut slab, such as its origin, age, species, and moisture content. Contact us today to find the right slab for your project!

Maximize Your Craft: Essential Benefits of Slab Flattening for Woodworkers

Slab flattening can take your woodworking to the next level. This essential process turns rough-cut lumber into stunning, functional pieces like tables and countertops by creating a smooth, stable surface. Slab flattening is even more critical for natural or live-edge wood, as these pieces often have warps and uneven areas.

A flat surface strengthens your project and ensures a cleaner, more professional finish. Even minor imperfections can throw off alignment and affect the final look of your project. Keep reading for woodworking techniques and tips to improve your craft through slab flattening.

Advantages of Slab Flattening

This process can improve the quality of your projects. Consider the following advantages.

Improved Stability

Furniture like tables and benches need a flat surface to support weight. Uneven slabs can weaken joints and structures over time, and slab flattening can prevent this.

Aesthetic Appeal and Precision

Flattening brings out the natural beauty of wood grain and patterns. Smooth, level surfaces make it easier to apply finishes, oils, or stains evenly, enhancing the wood’s natural features. Flattened slabs provide a clean, professional look that reflects quality craftsmanship.

Easier Joinery and Assembly

Flattening makes joinery easier by allowing for better alignment of slabs and supports. This ensures tighter, cleaner joints and accurate alignment for pieces like tables or countertops.

Improved Workflow and Efficiency

Flat slabs make woodworking projects easier. When surfaces are level from the start, you avoid constant adjustments, which helps you work more efficiently.

Using flat slabs reduces mistakes and the need for rework. This speeds up project completion and allows you to tackle new projects without delays.

Slab Flattening Techniques for Woodworkers

Depending on your equipment and skill level, several techniques exist to flatten a wood slab. Here are three common methods.

1. Using a Router Sled

router sled effectively handles large slabs and offers precise control during flattening. Here’s a condensed version of how this works.

  • Clamp the slab to a stable surface
  • Install the router bit and set the depth
  • Place the sled on the slab, ensuring it’s level
  • Turn on the router and move it back and forth, checking for flatness
  • Clean up edges with the router as needed

2. Flattening with a Drum Sander

drum sander has a large sanding drum that gradually flattens the slab. It’s ideal for removing minor imperfections and achieving a perfectly smooth surface. Here’s how it’s done;

  • Clamp the slab securely on a stable surface
  • Use a straight edge to find high spots on the slab
  • Adjust the height of the drum sander, starting with coarse grit sandpaper
  • Run the slab back and forth through the drum sander
  • Change to finer grit sandpaper for a smoother finish
  • Check for flatness and make adjustments

3. Using a Planer and Jointer Combination

A planer reduces a board’s thickness and creates smooth, flat surfaces on both sides. A jointer flattens one face of a board and creates a straight edge along one side.

To use a planer, inspect the board for defects and set the thickness (starting around 1/16 inch). Feed the board slowly, supporting longer boards, and make multiple passes, checking for even thickness.

For the jointer, inspect the boards for warp and trim any rough edges. Set the fence to 90 degrees with a depth of 1/16 inch. Run the flat side steadily through the jointer, then align one edge with the fence to create a smooth, straight edge.

Choosing the Right Slab Flattening Tools

Using proper tools can make or break your project. Consider the following options.

Router Sled

Great for DIY projects with adjustable settings. It’s versatile and commonly used by hobbyists and professionals.

Drum Sander

This high-speed tool is ideal for large projects or professional workshops. It’s best for finer flattening and final sanding on projects.

Planer and Jointer

These tools are suitable for small slabs and ensure an accurate, flat surface. Many woodworkers combine these tools to achieve balanced results.

Tips for Effective Slab Flattening in Woodworking

Flattening slabs can be challenging. But you can achieve professional results with the right approach. Here are some tips:

Check Moisture Levels Before Flattening

Wood moisture can affect stability. Ensure the slab is properly dried before flattening to avoid warping or cracking.

Secure the Slab Firmly

During flattening, secure the slab to your workbench to prevent shifting. This ensures consistent cuts and reduces the risk of an uneven surface.

Take Your Time

Flattening requires precision, so work slowly and remove small layers with each pass. Rushing can result in gouges or inconsistencies in the wood surface.

Test for Flatness Regularly

Use a straightedge to check for high spots, and adjust your technique accordingly. This helps ensure evenness across the slab and catches issues early.

Plan for Final Sanding

After flattening, sand the surface to remove any tool marks. This final step gives your project a smooth, polished appearance, ready for finishing.

Slab Flattening and Its Role in Furniture Making

Slab flattening is crucial for stability and quality in woodworking. An uneven tabletop not only looks unprofessional but also lacks stability.

Although slab flattening can be a DIY job, it requires special tools and skills. If you’re not experienced, hiring a professional might be a better choice for the best results.

Flattening supports the use of custom live-edge pieces. For woodworkers who love the natural look, this technique keeps the slab’s organic shape while adding strength and functionality.

Woodworking Project Enhancements

With a flat slab, woodworkers can confidently add details and joinery. This technique works for everything, including:

  • Basic tabletops
  • Custom shelving
  • Cabinetry
  • Live-edge bar tops
  • Countertops

Flattened slabs make adding features like metal or wood inlays easier, which need flat surfaces for proper alignment.

The Importance of Slab Flattening

Slab flattening is important in woodworking for stability, precision, and overall quality. Whether making a rustic live-edge table or a modern countertop, starting with a flat slab helps ensure a professional and durable finish. Using the right slab flattening techniques and tools improves the look and lifespan of your projects.

At Les Bois Milling, we connect quality lumber with skilled craftsmen to create satisfied customers. We’re dedicated to bringing local wood into the homes and businesses of the City of Trees. If you’re a craftsman or simply want something special, contact us today, we’re here to help!

Why Kiln-Dried Wood is a Contractor’s Best Friend

The Science Behind Kiln Drying: Why It’s Crucial for Woodwork

Explore the science behind kiln drying and why it’s crucial for woodworking. Discover its importance and click to learn more!

Kiln Drying

On a sweltering summer day, a seasoned contractor stands on a newly built deck, frowning at the warped boards beneath his feet. It’s a scene all too familiar in the construction industry, where wood’s natural tendency to absorb and release moisture can wreak havoc on even the most meticulously planned projects.

But there’s a solution that’s revolutionizing the way smart builders work, saving time, money, and reputation in the process. Enter kiln-dried wood: the unsung hero of modern construction and a contractor’s most reliable ally.

Read on to learn why kiln drying is important for contractors.

Stable and Durable

One of the key benefits of kiln drying for contractors is its unmatched stability and durability. The controlled kiln-drying process reduces the wood’s moisture content to an optimal level, typically between 6-8%. This process minimizes the risks of:

  • Warping
  • Cracking
  • Twisting

This is crucial in construction. Dimensional stability ensures the wood maintains its shape and size long after installation.

Contractors can count on kiln-dried wood to perform consistently, reducing the likelihood of needing repairs or adjustments down the line.

Ready To Use

Unlike air-dried wood, which can take months to reach an appropriate moisture level, kiln-dried wood is ready for installation as soon as it arrives on-site.

The controlled drying process makes sure wood moisture control is managed quickly and efficiently, eliminating the need for additional drying time.

So, contractors can start working on their projects right away, saving time and accelerating project timelines.

Less Risk of Mold and Decay with Wood Moisture Control

As experts perform wood drying techniques, the moisture content in the wood is significantly reduced, often reaching a level that makes it inhospitable for mold, mildew, and fungi to thrive.

This is especially important for contractors working in areas with high humidity or damp conditions. In these areas, untreated or improperly dried wood is more prone to rot and decay over time.

Better Finishing

Kiln-dried wood offers superior finishing results compared to air-dried or freshly cut lumber, and it’s less prone to issues once installed. This stability allows for cleaner cuts and more precise joinery, which results in smoother edges and fewer gaps during construction.

In addition to structural benefits, kiln-dried wood also absorbs paint, stain, and sealants more evenly, ensuring a consistent and professional-looking finish. Contractors working on high-end projects, where appearance and durability are essential, find kiln-dried wood an ideal material, whether it’s for:

  • Cabinetry
  • Flooring
  • Fine trim work

The reduced moisture content also means that less time is spent preparing the wood surface, speeding up the project timeline without sacrificing quality.

Reduced Weight

Wood becomes significantly lighter after kiln drying. The process makes it easier to handle and transport. For contractors, this means less physical strain when moving materials on the job site, faster installation, and potentially lower shipping costs.

Reduced weight can also improve overall project efficiency, as lighter materials are simpler to lift and position, especially in tasks like:

  • Framing
  • Roofing
  • Constructing larger structures

This benefit becomes especially apparent in projects where large volumes of wood are required.

Versatile for Indoor and Outdoor Use

This wood is more resistant to warping, splitting, or swelling, making it highly stable for interior uses. Contractors appreciate this reliability, as it ensures long-lasting installations with minimal maintenance.

For outdoor projects, kiln-dried wood stands up better to the elements compared to green wood. Its lower moisture content reduces the risk of fungal growth, decay, and insect infestations, which are common problems with untreated or air-dried wood.

Whether it’s for decking, fences, or exterior siding, kiln-dried wood ensures a solid, long-lasting structure that can withstand environmental stresses.

Positive Client Feedback

Contractors who prioritize this material find that its stability, durability, and aesthetic appeal resonate well with clients.

Contractors who use kiln-dried wood can often point to their satisfied customers as proof of their commitment to quality, resulting in repeat business and positive word-of-mouth referrals. Positive client feedback not only builds the contractor’s reputation but also sets them apart in a competitive market.

Better Sound Insulation

Kiln-dried wood is denser and more stable than green wood, which enhances its ability to absorb and dampen sound. This is especially valuable in residential and commercial buildings where reducing noise between rooms or floors is essential for comfort and privacy.

In applications like framing, flooring, or wall construction, kiln-dried wood creates a more effective barrier against sound transmission, providing quieter living and working environments.

Contractors working on multi-family housing, office spaces, or even high-end homes can benefit from using kiln-dried wood to meet noise reduction requirements.

Sustainability and Long-Term Performance

The kiln drying process maximizes the efficiency of the wood, reducing waste and ensuring the material used is durable and long-lasting.

This longevity means fewer replacements or repairs over time, reducing the need for additional resources and helping to minimize the environmental footprint of a project.

In terms of sustainability, contractors who choose kiln-dried wood can highlight this environmentally responsible choice to eco-conscious clients.

Many kiln-dried wood products come from responsibly managed forests, where reforestation and sustainable logging practices are prioritized.

Easier to Work with Power Tools

Kiln-dried wood produces less friction, meaning blades and bits stay sharper for longer periods. Tools such as circular saws and miter saws produce cleaner cuts with fewer splinters, reducing the need for additional touch-ups or rework.

Contractors can also appreciate fewer blade clogs or jams, which are common issues when cutting through high-moisture wood. This translates into less downtime for tool maintenance and more efficient use of time on-site.

Kiln-dried wood generates less dust when used with power tools, which is another benefit for contractors. Less dust not only means a cleaner work environment but also contributes to better air quality and reduced health risks for workers, especially on long-term projects where dust control is a concern.

Kiln Drying: Decide Today

There are a lot of reasons why choosing kiln drying can make a huge difference for contractors. If any of these appeal to you, it’s time to explore your options.

Are you ready to reap the benefits of kiln drying? Les Bois Milling uses our relationships, tools, and knowledge to get contractors like you the best possible product.

Reach out to us today.